Custom Aluminum Extrusion Solutions Built for Performance, Precision and Scale

Supporting manufacturers across North America with high-quality aluminum extrusions designed for strength, consistency, and efficient production.

At Dajcor Aluminum, extrusion is at the core of what we do.

We specialize in producing custom aluminum profiles that meet demanding performance, tolerance, and production requirements. Working closely with your team, we develop solutions that support both design intent and manufacturing efficiency, from prototype through full-scale production.

What We Extrude

• Solid, hollow, and semi-hollow profiles
• Structural and load-bearing components
• Thin-wall and lightweight designs
• Multi-feature and integrated profiles
• High-visual and cosmetic surfaces
• Custom shapes designed for downstream machining and assembly

Our Extrusion Capabilities

• Custom aluminum extrusion in 6000 series alloys
• 6063, 6463, 6061, 6005, 6082, 6060
• Two 9” 2800 ton presses
• One 8” 2800 ton press
• One 7” 1650 ton press
• Profiles up to 11” CCD
• Extrusion lengths up to 28 ft
• Tight tolerance control and repeatability
• Complex profile capability including multi-hollow and asymmetrical shapes
• North American manufacturing in Canada and Kentucky

Performance Features

Tight Tolerances
Ensuring consistent fit, assembly, and downstream processing

Complex Geometries
Supporting advanced designs with integrated features

Lightweight Optimization
Reducing material weight while maintaining structural integrity

High Visual Quality
Controlled processes to support cosmetic finishes

Why Dajcor

• Reliable North American supply chain
• Short, predictable lead times
• Consistent quality across production volumes
• Integrated with machining, fabrication, and finishing
• Responsive support from prototype through production

Where We Add Value

We don’t just extrude. We help improve your product.

Our design support team works with your engineers to:

• Optimize profiles for manufacturability
• Reduce post-extrusion machining and fabrication costs
• Improve performance while simplifying production

From Design to Production

• Profile design and feasibility
• Die development
• Sampling and approval
• Production scaling
• Secondary processing and finishing

Ideal Applications

• Architectural and building systems
• Automotive and EV
• Industrial automation
• Defence and infrastructure
• Marine and recreational
• Medical and cleanroom systems

Looking to develop a custom extrusion or improve an existing profile?

Let’s build a solution that supports your performance, cost, and production goals.