At Dajcor Aluminum, design support is where strong ideas become manufacturable, cost-effective solutions.

We work closely with your engineering and product development teams to optimize aluminum profiles for extrusion, machining, fabrication, and finishing. From early-stage concepts to production-ready designs, our goal is to ensure your part performs as intended—while reducing complexity, cost, and lead time.

WHAT WE SUPPORT

• New product and profile development
• Design optimization for aluminum extrusion
• Conversion from steel, plastic, or multi-part assemblies
• Cost-reduction and value engineering initiatives
• Profiles designed for machining, fabrication, and finishing
• High-performance and structural applications
• Cosmetic and high-visual surface requirements
• Integrated, multi-feature extrusion designs

DESIGN SUPPORT CAPABILITIES

• Profile design and engineering collaboration
• Extrusion feasibility analysis
• Wall thickness and tolerance optimization
• Alloy selection guidance (6000 series)
• Die design and development support
• Design for manufacturability (DFM)
• Integration with machining, fabrication, and finishing
• Prototype development and validation

PERFORMANCE FEATURES

Optimized for Manufacturability
Designs that reduce production complexity and improve efficiency

Cost Reduction
Eliminating unnecessary machining, fabrication, and assembly steps

Improved Performance
Profiles engineered for strength, durability, and functionality

Seamless Integration
Designs aligned with downstream processes and final application

WHY DAJCOR

• Collaborative engineering approach
• Deep expertise in aluminum extrusion design
• Integrated support across all in-house capabilities
• Faster development cycles and reduced revisions
• Reliable North American manufacturing

WHERE WE ADD VALUE

We don’t just review your design—we improve it.

Our team works with you to:

• Simplify complex assemblies into single extrusions
• Reduce part count and assembly time
• Improve structural performance while minimizing weight
• Ensure compatibility with finishing and cosmetic requirements
• Accelerate time from concept to production

FROM CONCEPT TO PRODUCTION

• Initial concept review and consultation
• Profile design and feasibility analysis
• Die development and sampling
• Prototype evaluation and refinement
• Production readiness and scaling

IDEAL APPLICATIONS

• Architectural & building systems
• Automotive & EV
• Industrial automation
• Defence & infrastructure
• Marine & recreational
• Medical and cleanroom systems